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Design
Features Summary
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| 1. |
Bi-directional inline bubble tight seal
independent of line pressure. |
| 2. |
Multiple external bubble tight seals independent
of line pressure. |
| 3. |
Direct mechanical three point adjustment
independent of line pressure. |
| 4. |
Independent travel stops. |
| 5. |
Full encapsulation and retention of all
leading edges of PTFE sleeve and top seal components. |
| 6. |
Full lip at port openings protects PTFE
sleeve. |
| 7. |
Contoured waterway assures minimum flow
turbulence characteristic. |
| 8. |
No body cavities to entrap flow media. |
| 9. |
Positive flow direction indication. |
| 10. |
Drilled
and tapped flange mounting pads independent of cover
and top seal assembly. |
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Other
Features
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Design
Features
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FluoroSeal®,
Nonlubricated, Sleeved Plug Valves possess the state -
of - the - art in PTFE fluorocarbon seated designs. With little
or no maintenance and trouble free operation, a high integrity
bubble tight seal is provided both inline and to atmosphere.
The specific design features contributing to the superiority
of this product are described, as a function of their individual
purpose and engineering precautions taken to assure maximum service
life.
PTFE
fluorocarbon, utilized in the Fluoroseal sleeve and top seal
components, is universally corrosion resistant being inert to
all but a few rarely encountered chemicals. It is thermoplastic
that can be used at a continuous service temperature of 400º
F (204ºC) and much higher temperatures can be satisfactorily
sustained for shorter periods. Having a very low coefficient
of friction it is self-lubricating negating the need for any
other lubrication. Since PTFE is susceptible to deformation as
it is put under load and to cold flow, as it becomes more pliable
at elevated temperatures, precaution must be taken to control
this activity to the advantage of the intended purpose of the
valve.
The Fluoroseal internal body configuration has been designed to totally
contain all of the leading edges of the PTFE sleeve at the top,
at the bottom and around the entire port opening adjacent to
the waterway. Any tendency the sleeve has to grow is accommodated
by relief areas, designed for this purpose, positioned at 90
degrees to the body port openings. The port defining metal lips
protects the PTFE sleeve from erosion and any possibility of
sleeve rotation within the body.
The
waterway in the body has been designed with a contour providing
a flow path that assures a minimum flow turbulence characteristic.
The critical sealing areas circumferentially around the top and
bottom of the sleeve and around the body port openings are maintained
by means of an adjustable tapered plug compressing the PTFE sleeve
over raised ribs.
The
PTFE top seal components are similarly contained and protected
from damage. A counter bore is provided at the top of the metal
body to encapsulate the outside diameter of the formed PTFE diaphragm
in conjunction with the formed metal diaphragm and to protect
it from rupturing by regulating the amount of compression at
this point. The inside diameter of the formed PTFE diaphragm,
adjacent to the plug stem, is also contained by means of a unique
lip design of the formed metal diaphragm preventing extrusion
and maintaining the stem seal throughout variable service conditions.
This unique formed metal diaphragm also provides a positive electrical
ground between the plug and body eliminating the need for an
extra component to fulfill this function as in the case of other
valve manufacturers' designs.
Three
point external adjusting bolts in the cover assures equilibrium
to the compression of the stem and inline seals by imparting
a balanced force through a metal thrust washer located under the
cover above the formed metal diaphragm. This mechanism provides
a multiple seal to atmosphere and a double (downstream &
upstream) bi-directional inline seal.
Independent
wrench stops are cast on the cover to limit the stroke at the
open and close positions without endangering the integrity of
the seal adjustment as in other manufacturers' designs. Parallel
flats are machined on the sides of the plug stem providing positive
indication of the direction of flow at all time, independent
of other position indicators.
All
major pressure containing components, body, plug and cover, of
Fluoroseal valves, are fully traceable to mill test certificates
assuring material authenticity. Quality levels are maintained
through continual inspection and manufacturing surveillance of
these and all other components. A concerted effort is made to
conform to all regulatory authority requirements as where and
when invoked, in keeping with Fluoroseal's pledge of quality
first.
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